Custom Sportswear Manufacturer for Brands Worldwide
We produce:
From raw fabric to finished, branded garments — we handle pattern making, sublimation printing, cut-and-sew construction, quality inspection, and export packaging under one roof. No middlemen, no trading company markups.
Custom Sportswear by Sport
Every sport has different demands on fabric, fit, and durability. We engineer each garment for its specific end-use.
Football Kits
Match jerseys, shorts, and goalkeeper kits
- Sublimation all-over print
- Mesh ventilation panels
- Number & name printing
- Custom badge placement
Basketball
Reversible jerseys, tank tops, and shorts
- Loose athletic fit
- Moisture-wicking mesh
- Reversible sublimation
- Side vent hem
Cricket
Test whites, ODI colored kits, and training wear
- Breathable interlock fabric
- Trousers with reinforced knee
- UV-resistant whites
- Custom team crest
Rugby
Match jerseys and training apparel
- Heavyweight polyester
- Reinforced shoulder panels
- Rubber grip print
- Sublimated or embroidered
Baseball
Jerseys, pants, and practice tees
- Button-front or pullover
- Pinstripe sublimation
- Twill embroidery numbers
- Belt-loop pants
Hockey
Field hockey jerseys and kits
- Lightweight mesh body
- All-over sublimation
- Quick-dry technology
- Club and national team kits
Training Wear
Warm-ups, drill tops, and practice gear
- Polyester-spandex stretch
- Raglan or set-in sleeves
- Zippered jackets
- Matching sets available
Running & Athletics
Race vests, split shorts, and track suits
- Ultra-light mesh
- Reflective details
- Split shorts with liner
- Full zip tracksuits
What Our Factory Can Do
Every step of sportswear production happens inside our facility — from fabric inspection to final carton sealing.
Cut-and-Sew Construction
Full garment construction from fabric rolls. Pattern making, marker plotting, fabric cutting, and assembly with industrial machines. Set-in sleeves, raglan cuts, panel construction, and more.
Sublimation Printing
All-over sublimation on polyester fabrics. Unlimited colors, zero setup fees per color, no cracking or peeling. Ideal for complex designs, team kits, and photo-quality graphics. Learn about sublimation
Pattern Making & Grading
Patterns created from your tech pack, reference images, or measurements. Size grading from XS to 4XL with proportional adjustments at every size point. Digital patterns stored for repeat orders.
Private Label Branding
Custom woven main labels, printed size labels, branded neck tapes, hang tags, sticker seals, and individual poly-bag packaging. Your brand — zero factory markings. See private label details
Quality Control — AQL 2.5
Four-point inspection system on every batch. Fabric shrinkage testing, colorfastness verification, stitch density checks, and measurement audits. Defects are caught and replaced before packing.
Export Packaging & Logistics
Individual poly-bagging, inner cartons, outer master cartons with custom printing. Commercial invoices, packing lists, and certificates of origin included. Air and sea freight coordination.
Decoration Options for Your Sportswear
We match the right decoration method to your design, fabric, quantity, and budget. Here is what each method delivers.
Sublimation Printing
The primary method for team uniforms and complex designs. Ink bonds directly into the polyester fibers — not sitting on top like other methods.
- Unlimited colors at no extra cost
- All-over edge-to-edge printing
- Will not crack, peel, or fade
- Breathable — does not block fabric pores
- Best for polyester fabrics above 80%
Screen Printing
Cost-effective for bold, simple designs with limited colors. Thick ink layer sits on top of the fabric for a vibrant, opaque result.
- Best for 1–6 color designs
- Lower unit cost at high quantities
- Works on all fabric types
- High-opacity white on dark fabrics
- Setup fee per color applies
Embroidery
Thread-based decoration for a premium, textured finish. Ideal for club crests, brand logos on chest or sleeve, and small identification marks.
- Premium textured appearance
- Extremely durable — outlasts the garment
- Up to 15 thread colors per design
- One-time digitization fee
- Best for logos under 10cm
Heat Transfer & Vinyl
Pre-cut or pre-printed designs applied with heat and pressure. Used for individual player names, numbers, and sponsor logos.
- Individual personalization
- No minimum per design
- Good for player names & numbers
- Reflective and metallic options
- Fast turnaround on reorders
Why Brands Choose Us for Sportswear
Specific advantages for brands that need custom sportswear — not generic apparel manufacturing.
Direct Factory — No Trading Company
We own the machines, employ the operators, and control the schedule. When you message us, you are talking to the production floor — not a sales agent who outsources to an unknown factory. This means faster responses, accurate timelines, and no hidden margins.
Photo & Video Proof at Every Stage
You receive visual updates at fabric inspection, after cutting, during printing, mid-stitching, and after final QC. Catch issues before they become problems — without flying to Pakistan.
Sportswear-Specific Expertise
We do not make dresses, handbags, or home textiles. Sportswear is our only focus. Our team understands mesh ventilation zones, flatlock seam placement for chafing prevention, and the difference between a training fit and a match-day fit. See our gym wear capabilities
Low MOQ Built for Brand Launches
Most sportswear factories require 300–500 pieces minimum. We start at 30 pieces per style, per color. Order a full size run in one colorway, test it with your audience, then scale what sells. Learn about low MOQ production
Sportswear Fabric Specifications
Every fabric is selected based on the sport, performance requirements, and your brand positioning. Here are the materials we work with.
| Fabric Type | Weight (GSM) | Composition | Best For | Key Properties |
|---|---|---|---|---|
| Lightweight Mesh | 130–150 | 100% Polyester | Football jerseys, running vests | Maximum breathability, quick-dry |
| Standard Mesh | 150–180 | 100% Polyester | Basketball, hockey, training tops | Durable yet breathable, print-friendly |
| Heavyweight Interlock | 180–220 | 100% Polyester | Cricket whites, rugby jerseys | Structured feel, UV resistant, opaque |
| 4-Way Stretch | 200–240 | 88% Poly / 12% Spandex | Compression, rash guards, base layers | Full range of motion, muscle support |
| Micro-Mesh | 120–140 | 100% Polyester | Goalkeeper jerseys, ventilation panels | Ultra-light, see-through mesh effect |
| Brushed Fleece | 280–340 | 80% Cotton / 20% Poly | Tracksuits, hoodies, warm-ups | Warm, soft inner, casual feel |
| Polyester Fleece | 240–300 | 100% Polyester | Sports tracksuits, zip jackets | Lightweight warmth, sublimation-ready |
| Rib Knit | 180–220 | 95% Cotton / 5% Spandex | Cuffs, collars, waistbands | Stretch recovery, clean finish |
Stitching Standards
- Flatlock seams — no chafing, ideal for base layers and compression
- Overlock finishing — prevents fraying on all interior seams
- Bar-tack reinforcement — at stress points: pocket corners, zipper ends, drawcord attachments
- Double-needle hemming — clean, durable bottom finishes
- 8–12 stitches per inch — consistent across all production runs
Quality Testing
- Shrinkage test — pre-wash check to ensure sizing stays true
- Colorfastness test — ISO-standard wash and rub testing
- Tensile strength — fabric and seam pull testing
- AQL 2.5 inspection — four-point system on every finished batch
- Measurement audit — spot-check against approved size chart
Custom Sportswear Manufacturing Process
From your first message to branded garments at your warehouse — here is exactly what happens at each stage.
Design & Specification Review
Send your tech pack, vector artwork, or reference images. We assess feasibility, recommend fabrics, and suggest construction improvements. You receive a detailed quotation within 24 hours covering fabric, printing, branding, and shipping.
Pattern Making & Sampling
Our pattern master creates digital patterns from your specs. A physical sample is cut, printed, and stitched for your review. You verify fit, fabric weight, print placement, and branding. Sampling takes 7–14 business days. Revisions included at no extra cost.
Fabric Sourcing & Inspection
After sample approval and 50% advance, we source or knit fabric to match your spec. Every roll is checked for GSM, width, color consistency, and defects before it enters the cutting room.
Printing, Cutting & Stitching
Sublimation panels are printed, cured, and cooled. Fabric is spread and cut using marker patterns for minimal waste. Stitching lines assemble the garment with the specified seam type. Photo updates sent at each sub-stage.
Quality Audit, Branding & Packing
Finished garments go through AQL 2.5 inspection. Custom labels, hang tags, and stickers are applied. Each piece is individually poly-bagged, grouped into inner cartons, then packed into master cartons with your custom print.
Shipping & Documentation
Commercial invoice, packing list, and certificate of origin are prepared. Shipment sent via air freight 5–7 days or sea freight 25–35 days. Tracking number provided. If this is your first import, we walk you through customs clearance for your country.
Who We Manufacture Sportswear For
Different buyer types have different needs. Here is how we support each one.
Sportswear Startups
Launching your first sportswear brand? We help with fabric selection, fit recommendations, and production planning. Start with 30 pieces per style, test your market, and reorder what works — without overcommitting on inventory.
Sports Clubs & Academies
Need match kits for a football club, training gear for an academy, or team uniforms for a school? We produce fully branded team wear with player names, numbers, and sponsor logos. Order 30–500 sets per season.
Gym & Fitness Brands
Selling performance apparel to your gym members or online audience? Compression tops, stringers, training shorts, and leggings manufactured to your brand standards. Explore gym wear manufacturing
E-Commerce & DTC Brands
Selling on Shopify, Amazon, or your own store? Scale from 30 pieces for product photography to thousands when a design goes viral. Consistent quality across every batch so your customers come back.
Wholesalers & Distributors
Stocking sportswear for retail or team supply? Competitive bulk pricing, consistent sizing across production runs, and delivery timelines you can plan inventory around.
Corporate & Event Organizers
Branded sportswear for company sports days, charity runs, corporate tournaments, or team-building events. Quick turnaround on simple designs with your corporate branding.
Custom Sportswear Manufacturing — FAQ
Direct answers from our production team about sportswear manufacturing.
What types of sportswear can you manufacture?
We manufacture football kits, basketball jerseys, cricket uniforms, rugby jerseys, baseball uniforms, hockey kits, training wear, tracksuits, compression gear, rash guards, and running apparel. Each product is fully customizable in design, fabric weight, color, and branding. If you have a specific garment type not listed here, send us a reference — we will assess feasibility.
What printing methods do you use for custom sportswear?
We offer four primary decoration methods:
Sublimation — Unlimited colors, all-over print, bonds into polyester fibers. Best for team kits and complex designs.
Screen printing — Cost-effective for 1–6 color designs on any fabric. Best for bold logos and high-quantity orders.
Embroidery — Thread-based, premium textured finish. Best for club crests and brand logos under 10cm.
Heat transfer & vinyl — Individual personalization for player names, numbers, and sponsor logos. Read our detailed printing guide
What is the minimum order quantity for custom sportswear?
Our MOQ starts at 30 pieces per style, per color. There is no total order minimum — you can order one style at 30 pieces or mix ten styles at 30 pieces each in a single shipment. This lets you offer a full size run (S through 2XL) from day one. See our low MOQ details
How long does custom sportswear production take?
Sampling: 7–14 business days from design approval.
Bulk production: 15–25 business days after sample approval and 50% advance payment. Timeline depends on order complexity and current production schedule.
Shipping: Air freight adds 5–7 days. Sea freight adds 25–35 days. We provide an accurate delivery estimate in every quotation.
Can you manufacture sportswear from my tech pack?
Yes. We work from detailed tech packs, flat sketches, or even reference photos from existing garments. Our pattern-making team translates your specifications into production-ready patterns with full size grading from XS to 4XL. If you do not have a tech pack, we can guide you on what information we need to start.
Do you offer sublimation printing for team uniforms?
Yes. Sublimation is our primary printing method for team uniforms. The ink bonds directly into the polyester fibers, which means: unlimited colors with no per-color fees, all-over edge-to-edge designs, no cracking or peeling even after hundreds of washes, and the print does not affect the fabric's breathability. Learn more about our sublimation process
Can I add custom branding to my sportswear order?
Yes. We provide complete private label services: custom woven main labels (brand name, size, composition), printed neck tags (eliminates scratchy woven labels), branded hang tags (cardboard with your logo and barcodes), sticker seals, and individual poly-bag packaging. Zero factory markings — every piece arrives ready for your customer. See private label options
Do you provide samples before bulk production?
Yes. We produce a physical pre-production sample that you can touch, try on, and inspect. You verify the fit, fabric weight, print quality, color accuracy, and branding placement before any bulk cutting begins. Sampling takes 7–14 business days. Revisions are included. The sample fee is fully credited against your bulk order.
Ready to Manufacture Your Sportswear?
Send us your designs, tech pack, or reference images. You will receive a detailed quotation covering fabric, printing, branding, and shipping within 24 hours — no obligations.
Contact Our Sportswear Production Team
Reach out for quotations, sample requests, or partnership discussions. We respond within 24 hours.